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🚨 Bottlenecks in Your System Are Costing You 🚨

Nov 16, 2024

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Every system has that one point - the bottleneck - where things slow down. Whether it’s a station on your production line, a resource in short supply, or a queue that seems to stretch forever, these bottlenecks don’t just test our patience; they silently drain profits. 💸


The good news? There’s a simple way to understand and address this problem effectively: Little’s Law. 📐


🔑 Here’s the gist:

𝐿 =𝜆⋅𝑊


L = Work-in-Process (WIP)

λ = Throughput rate

W = Lead time


This formula connects the dots between how many items are in your system, how fast they move, and how long they take.


💡 Quick Fix for Bottlenecks:

Adding a parallel process at the bottleneck can increase throughput, reduce lead times, and ultimately boost efficiency. For instance:


- Double the capacity at the bottleneck, and suddenly, the process moves faster.

- Lower lead times mean lower WIP, freeing up cash flow and boosting profit margins. 💵


Sometimes, the simplest tweaks yield the biggest returns. Think about the bottleneck in your system right now - what could a parallel process do for you?


🤔 Let’s discuss!

Have you tackled bottlenecks using parallel processes, or are you curious about how to implement them in your operations? Drop your thoughts in the comments! 👇


#LeanManufacturing #ProcessImprovement #OperationalExcellence #ProfitMargins #ISO

Nov 16, 2024

1 min read

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