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šØ Bottlenecks in Your System Are Costing You šØ
Nov 16, 2024
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Every system has that one point - the bottleneck - where things slow down. Whether itās a station on your production line, a resource in short supply, or a queue that seems to stretch forever, these bottlenecks donāt just test our patience; they silently drain profits. šø
The good news? Thereās a simple way to understand and address this problem effectively: Littleās Law. š
š Hereās the gist:
šæ =šā š
L = Work-in-Process (WIP)
Ī» = Throughput rate
W = Lead time
This formula connects the dots between how many items are in your system, how fast they move, and how long they take.
š” Quick Fix for Bottlenecks:
Adding a parallel process at the bottleneck can increase throughput, reduce lead times, and ultimately boost efficiency. For instance:
- Double the capacity at the bottleneck, and suddenly, the process moves faster.
- Lower lead times mean lower WIP, freeing up cash flow and boosting profit margins. šµ
Sometimes, the simplest tweaks yield the biggest returns. Think about the bottleneck in your system right now - what could a parallel process do for you?
š¤ Letās discuss!
Have you tackled bottlenecks using parallel processes, or are you curious about how to implement them in your operations? Drop your thoughts in the comments! š
#LeanManufacturingĀ #ProcessImprovementĀ #OperationalExcellenceĀ #ProfitMarginsĀ #ISO





