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🚨 Bottlenecks in Your System Are Costing You 🚨
Nov 16, 2024
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Every system has that one point - the bottleneck - where things slow down. Whether it’s a station on your production line, a resource in short supply, or a queue that seems to stretch forever, these bottlenecks don’t just test our patience; they silently drain profits. 💸
The good news? There’s a simple way to understand and address this problem effectively: Little’s Law. 📐
🔑 Here’s the gist:
𝐿 =𝜆⋅𝑊
L = Work-in-Process (WIP)
λ = Throughput rate
W = Lead time
This formula connects the dots between how many items are in your system, how fast they move, and how long they take.
💡 Quick Fix for Bottlenecks:
Adding a parallel process at the bottleneck can increase throughput, reduce lead times, and ultimately boost efficiency. For instance:
- Double the capacity at the bottleneck, and suddenly, the process moves faster.
- Lower lead times mean lower WIP, freeing up cash flow and boosting profit margins. 💵
Sometimes, the simplest tweaks yield the biggest returns. Think about the bottleneck in your system right now - what could a parallel process do for you?
🤔 Let’s discuss!
Have you tackled bottlenecks using parallel processes, or are you curious about how to implement them in your operations? Drop your thoughts in the comments! 👇
#LeanManufacturing #ProcessImprovement #OperationalExcellence #ProfitMargins #ISO





